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Item Description

S Sequence Worm Helical Gear Box:
1.Technical data

Input power Ratio Input speed Torque Transmission stage Mounting type
.18~22kW 9.96~244.74(MAX:4606) 1400rpm
900rpm
700rpm
ninety~4000N.m 2stage
3stage
Foot mounted
Flange mounted

2.Input power rating and permissible torque

Dimensions 37 forty seven fifty seven sixty seven 77 87 97
Framework S   SA   SF   SAF   SAT   SAZ
Input Power(kW) .18~.seventy five .eighteen~1.5 .eighteen~three .25~5.5 .55~7.five .seventy five~15 1.5~22
Ratio 10.27~165.seventy one eleven.forty six~244.74 ten.78~196.21 11.fifty five~227.20 9.ninety six~241.09 11.83~223.26 twelve.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000

 
 
three.Gear unit weight

Measurement 37 forty seven fifty seven sixty seven seventy seven 87 ninety seven
Fat(kg) seven ten fourteen 26 fifty 100 one hundred seventy

 

4.Structures of S series gearbox

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Limited-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

5.Subject Gear Box’s Use
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Deal 10 Chemical business…

6.Our providers:

Pre-sale services 1. Choose equipment model.
2.Design and style and manufacture items according to clients’ particular necessity.
three.Prepare technical individual for clients
Services for the duration of selling one.Pre-check and acknowledge items ahead of supply.
two. Support clients to draft solving strategies.
After-sale providers one.Help customers to prepare for the 1st construction plan.
2. Teach the 1st-line operators.
three.Just take initiative to eliminate the trouble rapidly.
four. Supply technological exchanging.

seven.S series gearbox are obtainable in the adhering to patterns:
(1) SY
Foot mounted helical worm gearbox with solid shaft

(2) SAY
Helical worm gearbox with hollow shaft

(3) SAZY
Little flange mounted helical worm gearbox with hollow shaft

(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or unique motor, flange is essential

(5) SFY
Flange mounted helical worm gearbox with solid shaft

(6) SAFY
Flange mounted helical worm gearbox with hollow shaft

(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft

(8) S (SF,SA,SAF,SAZ) S
Shaft enter helical worm gearbox

(9) SA (S,SF,SAF,SAZ)RY
Mixed helical worm gearbox

(ten) SA (S,SF,SAF,SAZ)SR
Shaft input blended helical worm gearbox

eight.Item picture:

nine.Our business :
AOKMAN was started in 1982, which has much more than 36 several years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare elements.
We can provide the proper resolution for uncountable applications. Our merchandise are broadly utilized in the ranges of metallurgical, metal, mining, pulp and paper, sugar and liquor market place and a variety of other kinds of devices with a robust existence in the intercontinental marketplace.
AOKMAN has grow to be a trustworthy provider, CZPT to offer large top quality gearboxes.With 36 several years expertise, we assure you the utmost reliability and protection for both merchandise and solutions.

10.Buyer visiting:

eleven.FAQ:
one.Q:What sorts of gearbox can you generate for us?
A:Main goods of our business: UDL collection velocity variator,RV collection worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P collection planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred types and countless numbers of specs
two.Q:Can you make as for every personalized drawing?
A: Yes, we supply tailored services for customers.
3.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T soon after signing the contract.70% prior to delivery
4.Q:What is your MOQ?
A: 1 Set

If you are fascinated in our merchandise, welcome you contact me.
Our group will help any need you may well have.

US $1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened
Installation: Helical Gear
Step: Double-Step

###

Customization:

###

Input power Ratio Input speed Torque Transmission stage Mounting type
0.18~22kW 9.96~244.74(MAX:4606) 1400rpm
900rpm
700rpm
90~4000N.m 2stage
3stage
Foot mounted
Flange mounted

###

Size 37 47 57 67 77 87 97
Structure S   SA   SF   SAF   SAT   SAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000

###

Size 37 47 57 67 77 87 97
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened
Installation: Helical Gear
Step: Double-Step

###

Customization:

###

Input power Ratio Input speed Torque Transmission stage Mounting type
0.18~22kW 9.96~244.74(MAX:4606) 1400rpm
900rpm
700rpm
90~4000N.m 2stage
3stage
Foot mounted
Flange mounted

###

Size 37 47 57 67 77 87 97
Structure S   SA   SF   SAF   SAT   SAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000

###

Size 37 47 57 67 77 87 97
Weight(kg) 7 10 14 26 50 100 170

###

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China The Best Quality S Series Solid Shaft Helical-Worm Gearbox     with Best Sales China The Best Quality S Series Solid Shaft Helical-Worm Gearbox     with Best Sales
editor by czh 2023-02-04